We specialize in turnkey solutions for the installation of boilers and heaters, capable of handling capacities up to 60TPH and pressures of 65 Kg/cm^2. Our expertise encompasses installations fueled by gas, liquids, and solids, tailored to meet specific site requirements in terms of pressure and temperature.
Boiler installations are meticulously planned to ensure optimal performance and safety. We deploy a variety of fuel options, including gas, liquids, and solids, to suit diverse industrial needs. Our pipeline systems are engineered to withstand varying pressures and temperatures, guaranteeing reliability and efficiency.
For heaters, we offer solutions utilizing water and thermic fluid as heat transfer media. These systems operate within closed circuits, maintaining temperatures of up to 325°C. We provide both pressurized and non-pressurized configurations, incorporating expansion vessels for seamless operation.
In addition to boilers and heaters, our installations include essential accessories such as ESP Bag filters, ESPs (Electrostatic Precipitators), PRDS (Pressure Reducing and DE superheating Stations), PVRs (Pressure Vacuum Relief Valves), and heat recording units. These components are integral to enhancing system performance and ensuring compliance with industry standards.
Our clientele spans across various industries, including food processing, pharmaceuticals, edible oils, small power plants, plywood, and textiles. We take pride in our track record of successful installations, backed by a portfolio of satisfied customers. Should you require references, we are more than willing to share our customer referral list during further discussions or inquiries.
Thermic fluid serves as the primary heat transfer medium in heater/Thermopack systems. Over time, degradation of the fluid can occur, leading to reduced heat transfer efficiency and increased fuel consumption, posing significant challenges, especially amidst rising fuel costs. Cleaning the thermic fluid system is crucial to maintain optimal performance, and there are two main methods employed for this purpose:
a) Online Cleaning: This method involves the installation of a filter inline within the system for continuous cleaning. The selection of the appropriate filter and system configuration is determined by the quality of the thermic fluid in the system.
b) Chemical Cleaning: In this approach, a specialized thermic fluid additive, such as Thermic Fluid 'F.T.' from Solutia, is introduced into the system. This additive effectively dissolves in the thermic fluid, reducing viscosity and facilitating the removal of contaminants. Consequently, the degraded thermic fluid is purged from the system, and fresh fluid is replenished to restore optimal performance.
c) Thermic Fluid Testing: We offer comprehensive testing services to assess the parameters of the thermic fluid, ensuring its quality and suitability for continued use. This includes analyzing factors such as viscosity, thermal conductivity, and contamination levels.
d) Life Cycle Monitoring: Our services extend to monitoring the entire life cycle of the thermic fluid within the system. Through advanced fluid management systems, we track the performance and condition of the fluid, enabling proactive maintenance and timely interventions to prolong its service life and optimize system efficiency.
At Shivaay Process Solutions, we are committed to delivering efficient and cost-effective solutions for thermic fluid cleaning and maintenance. Our expertise in this field ensures that your systems operate at peak performance levels, minimizing downtime and maximizing energy savings.
Should you have any inquiries or require further assistance, please do not hesitate to contact us. We look forward to serving your thermic fluid management needs.
As a distributor and technical partner of Solutia Chemical Pvt Ltd, a subsidiary of Eastman, we take pride in offering high-quality thermic fluid solutions to meet the diverse needs of our customers. Our partnership enables us to supply premium-grade products, including Therminol-55 and Therminol-FF, renowned for their exceptional performance and reliability in heat transfer applications.
1. Therminol-55: This cutting-edge thermic fluid is designed to deliver superior heat transfer efficiency and thermal stability, even under demanding operating conditions. With its high flash point and low viscosity, Therminal-55 ensures efficient heat exchange and prolonged service life for your equipment.
2. Therminol-FF: Therminol-FF is another top-of-the-line thermic fluid solution offered by Solutia Chemical Pvt Ltd. Known for its excellent thermal conductivity and resistance to degradation, FF provides reliable performance and enhanced safety for your industrial processes.
Optimized Heat Transfer: Our thermic fluids are formulated to facilitate efficient heat transfer, resulting in improved productivity and energy savings for your operations.
Thermal Stability: With exceptional thermal stability and resistance to degradation, our fluids ensure consistent performance and extended service intervals, reducing maintenance costs and downtime.
Safety Assurance: Solutia Chemical Pvt Ltd's thermic fluids undergo rigorous testing to meet industry standards for safety and reliability, providing peace of mind and compliance with regulatory requirements.
In addition to supplying premium-grade thermic fluids, we offer comprehensive technical support and expertise to help you maximize the performance and lifespan of your equipment. Our team of skilled professionals is available to provide guidance on fluid selection, system optimization, troubleshooting, and maintenance best practices.
Thermal fluid heating systems operate in a closed-loop with the thermal fluid (also referred to as heat transfer fluid) in constant circulation. This continuous circulation at a constant supply temperature provides a heat source that users can access as needed.
Partnering with us means gaining access to top-quality thermic fluid solutions backed by industry-leading expertise and support. Whether you operate in the manufacturing, chemical processing, food and beverage, or any other industry, we have the right solution to meet your heat transfer needs.
In light of the increasing concerns surrounding environmental pollution, it has become imperative for industries to adopt stringent measures for pollution control. At [Your Company Name], we are committed to addressing these challenges through the supply and installation of advanced pollution control equipment for flue gases.
1. Bag Filters: We provide high-efficiency bag filter systems designed to capture particulate matter and pollutants from flue gases emitted by boilers and heaters. These bag filters are instrumental in reducing emissions and ensuring compliance with environmental regulations.
2. Electrostatic Precipitator. (ESP): Our team specializes in the installation of electrostatic precipitators, which utilize electrostatic forces to remove dust, ash, and other particles from flue gases. ESPs are highly effective in controlling air pollution and are integral to our pollution control solutions.
As a responsible provider of pollution control solutions, safety is our top priority. We adhere to stringent safety standards and protocols throughout the installation process to ensure the well-being of our workers and the surrounding environment.
Furthermore, we recognize our social responsibility to mitigate the environmental impact of industrial activities. By supplying and installing state-of-the-art pollution control equipment, we contribute to the preservation of air quality and the protection of public health.
While environmental laws and regulations may seem stagnant, it is essential for industries to uphold their social responsibility and proactively address pollution issues. We advocate for continuous improvement in pollution control practices and assist our clients in achieving compliance with evolving regulatory requirements.
Partnering with Shivaay Process Solutions means gaining access to cutting-edge pollution control solutions tailored to your specific needs. Our team of experts is dedicated to delivering comprehensive services, from initial consultation to installation and ongoing support.
Together, let us embrace our social responsibility and work towards a cleaner, healthier environment for present and future generations.
For inquiries or to learn more about our pollution control equipment and services, please contact us.
At Shivaay Process Solutions, we are proud to offer biomass pellets as a sustainable and renewable source of energy. Biomass pellets serve as an environmentally friendly alternative to traditional liquid and gas fuels, offering cost-effectiveness and reduced carbon emissions.
By utilizing biomass pellets as a renewable energy source, industries can significantly reduce their carbon footprint and mitigate environmental pollution. Biomass combustion produces minimal emissions of greenhouse gases, sulfur, and other pollutants compared to fossil fuels, contributing to cleaner air and a healthier environment.
Partnering with [Your Company Name] means gaining access to reliable and sustainable biomass energy solutions backed by our expertise and technical support. Whether you are looking to transition to biomass pellets for heating, power generation, or other industrial applications, we are here to help you every step of the way.
Join us in embracing renewable energy and contributing to a greener, more sustainable future for generations to come.
For inquiries or to learn more about our biomass pellets and services, please contact us.
At Shivaay Process Solutions, we offer comprehensive operations and maintenance services for boilers and heaters, with a specialization in solid fuel-fired systems. Our team is dedicated to ensuring the smooth and efficient operation of your equipment, providing peace of mind and optimal performance.
Operation Management: Our experienced technicians oversee the day-to-day operation of your boiler and heater systems. This includes monitoring fuel supply, regulating temperature and pressure levels, and optimizing combustion efficiency.
Preventive Maintenance: We implement a proactive maintenance schedule to prevent potential issues and ensure the longevity of your equipment. Our team conducts regular inspections, cleaning, and tune-ups to keep your systems running at peak performance.
Emergency Repairs: In the event of a breakdown or malfunction, our rapid response team is available to provide emergency repairs and troubleshooting services. We understand the critical nature of uninterrupted operation and strive to minimize downtime.
Consumables Management: Management of consumables such as fuel supply, filters, and other operational necessities are included in our services. We ensure adequate stock levels and timely replenishment to support uninterrupted operation.
Customized Maintenance Plans: We tailor our maintenance plans to suit your specific requirements and operational demands. Whether it's a short-term project or a long-term contract, we offer flexible options to meet your needs.
Transparent Reporting: Our team maintains detailed records of all maintenance activities, including schedules, inspections, repairs, and consumables usage. Transparent reporting ensures accountability and provides insights into the performance of your equipment.
Our standard maintenance contract duration is a minimum of one year, providing you with long-term support and reliability. Inclusions and exclusions are clearly defined within the contract agreement, ensuring mutual understanding and compliance.
At Shivaay Process Solutions, we are committed to delivering excellence in operations and maintenance services, enabling you to focus on your core business operations with confidence. Partner with us for reliable, cost-effective solutions tailored to your needs.
For further inquiries or to discuss your maintenance requirements, please contact us. We look forward to the opportunity to serve you.
